Learn About the Features of Foamex For Outdoor and Indoor Models

If you’re in search of a more durable and less ductile material then foamex board is the best option. As opposed to other varieties of poster boards foam board is made of an extremely solid core that is completely solid. It is laid flat with no support and stays straight when it is supported or hangs and is extremely resistant to curving and bending.

If you’re in search of a poster board, a rigid foam board is a superior choice. There is no variation in weight between the cores of foam. The lightness of foam boards allows them to be moved to display on walls and to store.

Because of its lightweight hoarding panel, it is simple to print and cut. Images and designs could be directly printed on the foam core. The panels are easily cut to nearly any shape. It is possible to laminate or frame the panels with foam for an appearance that is waterproof. Different finishes can be picked, such as matte, glossy, or matte.

What Exactly Is Foamex?

The versatile and light material is an excellent high-end PVC foam sheet that is simple to bend, cut, cut and print. This flexibility allows Foamex the ideal choice for flat projects, such as signs and displays that can be utilised indoors as well as outdoors. Foamex is hard and durable but not soft and foamy as its name implies!

Due to its cell structure that is fine and its smooth surface, it’s the ideal material for the six-colour digital printing process, which uses environmentally friendly UV inks. Foamex printing produces high-quality signage that has an elongated high gloss finish that creates an attractive display.

What Is Foamex Composed Of? How Is It Created?

Foamex board is a type of plastic composed of foam polyvinyl chloride. It undergoes a compression process in order to make rigid sheets. The sheets are then used by printers to print advertisements.

Printing On Foam Board Is An Option

It’s better to let your foam core posters to professionals instead of trying to apply paper cut-outs. This makes the final product more smooth and avoids the bubbles and separation that could result from making your own adhesive glue for the boards. There are three kinds of printing on foam cores.

Bubble Cores Printed On Both Sides

You can select between single-sided or two-sided printing which is more expensive. The type of print that is used is visible in both directions and is particularly noticeable when suspended on the ceiling.

Prints On Laminated Foam Boards:

It is possible to laminate the lifespan of your prints on foam board. While there is an additional cost, it can give prints a glossy look and will make the print last for longer.

Poster Board With Heavy-Duty Construction:

If you want a stronger and stronger board, change from a standard 3/16″ core board to one that is a half “core made of foam.

Options For Finishing Foam Boards

Prints made of foam board are generally offered in a matte or glossy finish. Matte finishes are fingerprint-resistant and non-glare. While matte finishes have an ethereal, soft appearance they can make photos with high contrast appear unnatural.

Glossy surfaces are more likely to produce glare and fingerprints however; they are also able to keep moisture out. Glossy finishes are commonly utilised for high-contrast, images with high saturation. It’s more striking and visually pleasing and can be used for posters of films and magazine covers.

Foam Board Mount

A Foamex printing mounting technique is the process of affixing a photograph to a foam board to display. This is done using glue, spray adhesive or double-sided adhesive sheets; however, a lot of foam boards have an adhesive coating that self-adhesives.

Foamex – Substrates ‘ Guide To Foam PVC Boards And Printing

The sign you put on your business’s door is among the most noticeable communications of your brand. That’s why you must choose the appropriate material as the basis to convey your brand’s message.

Foam PVC (also known as Foamex is a remarkably versatile substrate that can be used for outdoor and indoor signage. In this third instalment of the Substrates 101 guides, we’re going deep into foam PVC, and examining how it can be used in contemporary signage, and if it’s the ideal choice for your next venture.

Are you looking to purchase new signage to promote your business? Or perhaps you’ve arrived here to get more information on printing substrates? Find out more in our comprehensive tutorial on Foam PVC boards and printing.

The Characteristics Of Foam PVC


Foamex can be found in various thicknesses, based on the requirements of your signage. The most commonly used sizes to use for Foamex printing are 3mm and 5mm as they are able to be cut to specific designs and dimensions. For instance, the material can be employed to make 3D block letters for signs.

Foamex can also be found in thicker sizes, such as 10mm and 19mm, however, it is more difficult cutting the boards to this size and it is weighty when it comes to lifting and fixing. To cut and route 19mm Foamex generally needs to be cut with the laser.

Foam PVC with a thickness of 3mm, or 5mm is very thin. Don’t think that the thickness is a deceiver. Foamex is quite strong and durable. It’s prone to scratches on the edges, however, there aren’t many other substrates used for signage that aren’t prone to marking when handled improperly.


If your project requires easy, vibrant signage, Foamex boards might be the ideal solution. The boards are available in a variety of colours, including black, white, green, red, yellow and blue. The colour-coordinated sheets can be used with the lettering on vinyl.

Furthermore, it performs excellent when printing digitally. Complex designs can be printed on Foamex boards. And if self-adhesive vinyl printed on it is glued onto it instead of direct flatbed printing the edges can be wrapped in such a way that the design is able to flow smoothly off of the surface.


One of the biggest benefits that come with Foamex is its low weight. This allows for a simple installation using a variety of screws and hooks, velcro or any other type of adhesive.

However, just because the material is light does not mean it’s brittle. One reason why people choose Foamex Board over various other types of material is its superior quality and durability.


The average lifespan of a Foamex sign is 5 years and up for indoor signs, while indoor ones last obviously, much longer than outdoor signs.

The smooth surface of 5mm Foamex is coated with a weatherproof coating that makes it suitable for indoor and outdoor usage. However, as it is composed of plastic, this kind of substrate can eventually bend or shrink with temperature.

Certain boards with lower density can also turn brittle in time, and can even shatter in extreme heat or cold. You should opt for a middle-density foam sheet to avoid any dangers, especially when used outdoors.

The last thing to keep in your mind is the fact that PVC is not recyclable. We’re beginning to see foamed polypropylene appearing on the UK market.

PVC Foam Board Uses

PVC foam boards can be utilised in a variety of applications, both outdoor and indoor usage. The thinner Foamex is usually cut into forms and designs, including 3D letters – we’ve used to create museum signage as well as exhibition panels.

A thicker hoarding board is, on the contrary, stronger, which makes it an excellent choice in outdoor signage. From advertising signs to business signs banners, posters displays and much more, this product is able to meet a variety of communication requirements.

Alex Smith

Alex Smith is the Marketing Head at Foamex Printing Company based in the UK. His value-driven ideas and innovative approach to the printing industry lead him to success. Alex also has a keen interest in writing informative blogs for various leading blog sites.

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